ManufacturingExcellenceConsulting

Our goal is to continuously build a team of qualified engineers who can simplify, accelerate, cost-optimize projects and competently respond to customer needs.

Project optimization
Time saving
Simplifying processes
Customer needs

What we offer

OEMs

01
Project managementIntegration and team management
02
Dimensional integrity (welding shop)Tooling acceptance, commissioning, handover
03
Dimensional integrity of suppliersInterior and exterior components (dimensional quality - cubing/3D, functional and visual quality)

Tier 1 / Manufacturing Equipment Suppliers

01
RepresentationAt the customer's site for the integration of interior and exterior components, welded and pressed parts
02
ManagementIntegration of welding lines / fixtures / measuring fixtures

Benefits

Benefits of working with us

Competencies
- comprehensive coverage of experiences within individual parts of integrations from the perspective of both OEMs and Tier 1 customers
Flexibility
- possibility of short-term and long-term cooperation
- onsite 0 to 100% of the time, according to customer preferences
Direct financial cost
- no additional fees
Elimination of HR processes
- recruitment, training, employee management, placement after the project, limits during holidays and vacations
External supplier
- we do not disrupt the structure of your employees' remuneration systems
Cost effectiveness
- you only pay for the time/package you use

Referencies

Stellantis

BCIQ Project Management
Zone: Assembly, Welding Shop – Interior, Exterior Parts and Bodywork
- Leading a team of 30+ engineers to ensure conformity and assembly of supplied parts and bodywork simultaneously for 2 models within the industrialization phase.
Dimensional engineering
Zone: Welding shop – Chassis
- Responsibility for the correct setting of welding fixtures when integrating a new model in cooperation with the tooling and metrology team
Metrology
Zone: Welding Room – Doors and Front Bonnet
- Laser measurement integration using EDIXIA Gaplight
- Creating measurement programs, MSA validation, operator training
Process engineering
Zone: Press Room – Entire Perimeter
- Monitoring of production process errors during start-up, reactivity in cooperation with toolmakers

Jaguar - Land Rover

Dimensional advice
Zone: Welding shop – Entire perimeter
- Consulting activities for the integration of a new model variant across the entire perimeter, responsibility for dimensional integrity and adaptation of the body to existing door sets
Dimensional engineering
Zone: Welding shop, Assembly – Doors, Front and rear hood and body mounting
- Leading the team in installing welding fixtures on time and with quality
- Responsibility for dimensional integrity using GOM and Inline station measurement
- Analysis and resolution of complex customer complaints
- Training the mass production team
- Achieving “World Class Exterior” quality in terms of fit and joint of exterior components
- Historic success within the JLR Group in achieving Right First Time & First Time Threw results within the entrusted perimeter
- Development of a tool for monitoring and managing dimensional quality according to customer needs on the MS Excel platform

Magneti Marelli

Quality and process engineering
Product: High pressure fuel pump
- "Problem solving" using "World Class Manufacturing" methods (Kaizen, 5W1H, 5Why,4M)
- Analysis of output data and measurements, optimization of the control plan and Marposs measuring devices.
- Optimization of honing and laser welding processes

U-shin

Process engineering
Product: Door handles - Audi
- Setting up the quality system in cooperation with the project team and preparing for customer audits
- Creating MSA and process capabilities including corrective actions
- Product and component non-conformity analysis
Technical support
Product: Door locks
- Assembly line debugging during the project start-up phase
- Solving technological and mechanical problems